Home/Work/Medical Device Manufacturing
Healthcare & MedTechCentral EuropeHCL DominoSAP Integration

Millions of
Surgical Sets.
Zero Margin
for Error.

We built the backbone production system for a leading European medical device manufacturer — running production across three sites, connected directly to SAP and operating around the clock.

Scroll

The project in numbers

By the Numbers

20M+
surgical sets per year managed under one system
3
production sites
on one platform
5
process phases
fully digitised
100%
traceability
lot and expiry of every component
24×5
availability
production-critical support
SAPERP System
Körber WMSWarehouse Automation
Other Systems4+ integrations
HCL DominoBase platform

Integrated, in real time, on HCL Domino.

The Challenge

The problem wasn't technology — it was complexity.

Multiple manufacturing sites. Multiple product families. Hundreds of component variants across surgical set configurations. And regulatory requirements that leave no room for mistakes.

The client needed a single system that could speak to SAP, control warehouse automation, guide assembly workers step by step and give management up-to-date OEE data — and all of it had to go live without interrupting production.

We built it on HCL Domino, and it has been running without interruption ever since.

How It Works

Five phases. One system.

The system covers the full production cycle — from product definition to management reporting — and all of it runs on a single platform.

Every surgical set is precisely defined before production begins. The configurator manages bills of materials, calculates costs from current input prices and exports data for graphic specifications — nothing is retyped between departments.

BOM & product configuratorAutomated cost calculationSampling & order workflowGraphical spec data export

Built on HCL Domino

The platform companies trust with their core processes. Proven reliability, modern development pace.

Production-Critical Support

24×5 availability because production doesn't stop at 5pm. We are there when the line needs us — not just during office hours.

Integration first

SAP, Körber WMS and other enterprise systems connected through reliable interfaces that need no manual intervention.

Let's Talk

Complex production
is a brief for us, not an obstacle.

Describe your systems and integrations. We'll tell you what's realistic.